Applications for Flexible Wire and Cable

Flexible wire can be used for a wide variety of applications in a wide variety of industries. Medical device, aerospace and automation manufacturers often require flexible cables for several of their products. Sometimes a simple description such as, “the wire needs to be as limp as a wet noodle” is enough to understand your needs.  The choice of type of conductor and insulation can greatly influence the flexibility of the cable performance. Understanding what the flexibility requirements are will help to determine the materials and construction for the flexibility of the wire or cable.

When specifying a flexible cable you need tell your cable manufacturer what the intended use will be.  Being as specific as possible when it comes to the requirements of the application will help the engineers design the cable to meet these specifications.

• Do you need to route it through equipment or a tight space?
• Will it be subject to continuous flexing?
• Do you need the cable to flexible during use?

There are several characteristics of flexible wire that make it unique, such as:

• Conductor stranding
• Shield types
• Cable lay 
• Insulation materials. 

In conductor stranding, the more strands a conductor has the more flexible the cable will be.  “Off the shelf” wire and cable is stranded in 7 or 19 strand configurations, which is not flexible enough for most applications requiring flexible or high flex cycles. The general rule is the higher the strand count of the conductor, the more flexible the wire is. Stranded conductors are composed of un-insulated “strands” of wire twisted together. The advantages of stranded conductor over a single strand are increased flexibility and flex-fatigue life. When you see 22AWG (19/34) for example, what the description means is that there are 19 strands of 34 AWG making up the 22 AWG conductor. Other common options for a 22 AWG is a single strand (solid) up to 168/44 strands. The construction of the conductor also plays a role in the cable’s flexibility, for example a rope stranding is the most flexible.  For repetitive flexing applications, the use of high strand alloy material is recommended.
Choosing the right insulation can also add to the cable’s flexibility. Silicone is one the most flexible of the compounds used in wire and cable.  Silicone wire is used to meet a variety of demands such as extreme high and low temperature requirements, flame resistance, flexibility, strength and purity. The application of the cable and the environment that it will be exposed to also plays a role when choosing the right jacket material. Harsh environments, chemicals, and abrasion will narrow down your insulation and jacket options.  Discussing your flexible wire application with an experienced cable manufacturer can help you choose the right materials for the performance and longevity of your product.
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Why Custom Wire And Cable Can Help You And Your Network

Thinking about your need for custom wire and cable? Each application of wire requires a unique design in order to maximize its efficiency.  Flexible wire has hundreds of important uses around the house and in business. Depending on what kind of wire you need, you could be looking at many different options.

However, if you don’t know anything about wire or cable in specific, it can be difficult to untangle all of these different options.  So, it is a good idea to take a good general look at wires and cables and how they differ, what they do, and how they do it. Here is a quick introduction to this often overlooked world.

Many people believe that “wires” and “cables” are interchangeable, but this is not actually the case. To make a long story short, cables consist of a bundle of wires, each one made to very particular specifications, and bundled together in a certain way. The thing that makes a cable a cable is the way the wires work together and how they are shielded from the outside world using the rubber outer housing. For this reason, just to give an example, an extension “cord” is not usually a cord at all, but a cable, while each individual wire is properly called a wire.

Everything that you do with computers communicating over a distance depends upon these cables. Although you could choose to use wireless services, these are notoriously unreliable when you need to achieve a very high level of trust. If you are in a building with thick walls and heavy construction, you definitely need to consider the trustworthiness of customized cabling rather than wireless. Customized cables can be made to very heavy duty specifications so that you are never in danger of having low performance because of factors like distance, interference, and the relative impedance of your walls and floors.

When it comes to cables, wires are the heart and soul. They must be made of the right kind of metal and they must be bound together in precisely the right way. The tiniest distances between the individual wires impact how well they work and for what purpose they are suitable. While copper wiring was the most common for decades, it is now possible to use several other materials that offer excellent quality of service, although typically at a premium price. A good understanding of your needs will help you to know what price point you should go to in order to get the service you need.visit www.calmont.com for more details

Customer Wires: The Solution to Your Cable Headaches

Are you having a hard time finding one cable that would be able to connect all your entertainment devices and get them to work? Are you looking for a wire that could solve all your electrical device headaches? The problem is not just finding one that is compatible with all the devices that need certain connections but also finding a wire or cable that has the correct length and the right jacks.

For problems such as those, one of the best solutions would be to use a custom cable assembly or a custom wire assembly. A cable assembly is an arrangement by which wires or cables are grouped using ordinary tape or a sleeve. Grouping wires together helps make it neat and more importantly, protects them from being damaged. An assembly can come in any length that is convenient for you and the best part is that it can be used for all sorts of appliances or electrical devices.

Cable assemblies are commonly used in the electrical wiring in vehicles. Offices that use many computers also need cable assemblies. There are different connectors that may be used. A Molex connector is one of the most commonly used cable assemblies for computers. D-Subminiature and SDL connectors are what are used for connecting computer parts to the CPU. USB connectors have been widely used nowadays for cellphone chargers or other appliances since most people work around the computer. There are also JST connectors, which come in various types and can accommodate many cables or wires with different jacks. There are so many kinds of cable assemblies to choose from and are convenient for different uses. For home appliances, the most commonly used cables are HDMI and SVGA. These are used for people with high definition television sets or play station units that have sophisticated graphic features.

Custom wire and cable is available in hardware stores. It is likely that you can find what you need from a hardware store even though it may be a little too specific or sophisticated. The employees in the hardware store are also familiar with these kinds of cables; let them know what you are looking for so they can help you find the right one for your appliances. Some electrical hardware stores also offer special services where they create a special one that will suit your needs and are specifically made to be compatible with your devices.

When it comes to finding custom made cable assemblies, it might be best to consult with an electrician first so that he may be able to guide you in looking for connectors that should be used and the material that is suitable for your devices.

Custom Cable Solutions Offer Plenty of Support

There are a lot of cables and wires out there in the world already today. Of course, even though they're mostly universal, a lot of these cables aren't really going to help people. For that reason, there are companies that also offer custom cable solutions for those who need them. Custom wiring and cabling solutions are perfect for people who are looking for something more unique and who need a little extra help than they can find in a box of cords that they buy at the electronics store.

Companies that specialize in custom cable solutions are designed to give people the information and insight that they need as they work, as well. They understand the latest innovations in technology and how to get the most out of wiring and cabling so that they can give you everything that you need. Plus, they're always there to help you when you need it along the way. There's so much to appreciate that it just makes sense to check out custom solutions before you do anything else.

Whether you are looking for a certain type of electronics cable or even silicone wire that is customized to your needs, there are so many different ways to get what you want. Of course, if you shop online with a reputable custom wire store, it will be easy for you to find what you need. Plus, you'll get better selection and much lower prices, giving you even more to love about getting customized cable solutions for your business or your home, no matter what you have in mind.

The world of consumer technology is changing drastically in the coming years and it has already done so a couple of times. When you have the upper hand in items like custom cabling and wires, you will be able to get more out of your business or entertainment. Make sure that you take the time to read up on these services and see how much you can find that you can benefit from with custom cords and cables because there is truly something for just about everyone.

Custom cables are all about your needs. If you take the time to do your homework and talk to professionals about your cabling needs, it will be easy for you to get everything that you need from this investment. Just remember to check out your options and find the cables that fit your needs.

Where to Find Robotics Wire?

The emergence of advanced technological gadgets and equipment has spurred the development and release of highly specialized wires used in the manufacture of animatronics, robotics, pick-and-place devices, rotary tables, and conveyors called robotic wires.

Checking out the market for robotics wire needs is as easy as a walk in the park these days. It is easily available in all lengths, shapes and sizes to suit your specific needs. Various industries use this high voltage wire for their technology applications, thereby increasing the demand for this in the market. These highly specialized wires provide durability, strength and versatility that perfectly complement innovative high-tech applications. 

This out-of-the-box solution is applied to almost all components of robotic applications, from hardware and software up to peripheral services. Its flexibility is the reason why robotics wire are a must-have for the manufacturing industries that make robotics and other mobile products that is widely used in hospitals and clinics, home and industrial settings and even for security and defense needs.

Knowing that this solution is made of only the best materials, industries are more than complacent of the quality of the products they produce, and in most cases, is always more than pleased with its outcome. Robotics wires are composed of customized materials that cover the most durable alloy wires making it perfect for products that require only the highest quality. These wires are available as Custom Wire or may be used with or without cable track and may be flat or round constructions.

With the wide array of options available, industries have to find out the specific wire and for what function it is to be used. This way it is easier to choose from different types and brands available. Cost vary depending on many factors therefore know what you specifically want when you ask for estimates.

If robotics wires are what you need in your industries, know where to look as these are not available in just any hardware store. Professionals who are well-versed in its usage know where to look for it, and the best brands there are in the market. You just need to give it time to go over the options available before deciding which one’s best for your needs.  

For more convenience, browse online to find what you need without the hassle of having to leave home looking for what you need. Typing the words “robotic wire” will give results of different establishments selling this technology solution. Most of them also are willing to furnish you estimates and ready to help you make your decision among many options available.

How to Find Aerospace Wire Suppliers

Aerospace and military wire solutions are designed to provide people with the best wire solutions for all of their needs. From cables and wires for ships to aerospace cables and wires, you can find all types of materials for your needs, no matter what you have in mind. Military and aerospace cabling solutions are changing constantly and are of a much higher standard than typical wire or cable applications, which is why specialty providers can make all the difference. There are so many different types of wire and cabling solutions out there, but it's going to be up to you to find what you need.

Aerospace wire solutions should be able to give you the products that you need from reputable companies. You should be able to get products that use the latest technology and meet safety and quality standards across the board for all applications. This includes things like military cabling, electrical wiring, ground reinforced wires and cables, airframe and avionics wiring, shipboard wiring and cables, custom solutions, shielded cables, cross-linked cables, and more. Through innovation and design, more companies are creating the latest and greatest wiring solutions for military and aerospace applications.

These applications require special kinds of cabling and wire, which is why finding specialty suppliers is so important. A simple internet search should reveal a lot of options, but you will have to make sure that you're finding a reliable, quality company that knows what they are doing. Check out their history in the industry and see what kind of cabling and wire solutions they have to offer to make sure that they are giving you everything that you need. Also, make sure that you think about their prices compared to others so that you're not overpaying for the solutions that you need.

There is a lot that goes into finding aerospace and military cabling solutions, but as long as you are willing to invest a little effort to look, it shouldn't be too complicated. Just remember to take the time to learn about different types of wires and cabling and get what you need out of this investment, no matter what you have in mind. With so much to choose from, everyone can find custom cabling solutions for aerospace, military, and other high-demand applications where only the best products will do. Find the cables and wiring solutions that you need from suppliers today.

Custom Wire and Cables in Robotics

Wire manufacturers constantly face the challenge of understanding and meeting the ever-changing performance requirements set forth by various industries.  Whenever you are dealing with a specific cabling solution, you will need the help of an expert to help determine whether you will need custom wire and cable for your application or if off the shelf cable is suitable.  If you are dealing with a complex industrial application and the stock wire and cable aren’t suitable to get things done, you will need to consider other options. 

You may need a company to design wire and cable that is tailored to meet your specific needs or you may need an existing item to be altered to better suit the needs of your industrial application.  Choosing the right cable is very critical for your projects.  If you need aerospace wire you wouldn’t use cable that was designed for medical devices.  Each industrial application has unique design constraints that need to be considered to achieve maximum efficiency. 

Communicating the requirements of your cable is key in getting the right design.  If you need cable that can perform well under both wet and dry conditions you will need to make sure this is addressed at the time of purchase.  Most companies are ready to supply large quantities of cable for general use and will manufacture custom cable only upon request. Custom cable is supplied to a wide variety of industries for tough and demanding applications.  These type of cables are usually used in high temperature environments as well as high voltage uses.  Many of these cables will be required to withstand abrasion and have strong properties so that they can be in contact with flames and not be damaged.

Custom military cable or any other type of cable should be engineered to your exact specifications, to ensure optimal performance.  Since the wires and cables will be built for a particular environment it will also ensure that it lasts longer in those conditions.  As a result, there will be significantly less system failures and you won’t need to worry about high replacement costs that would be associated with inadequate stock cable options. Teaming up with an experienced wire and cable manufacturing company is important so that you are guaranteed high quality and reliable cable. 

Medical Wire – When Quality Matters

When it comes to medical grade wire, quality is the top priority. These wires are to be installed in the equipment that will be responsible for saving lives, and as a result it needs to be up to the highest standards of quality possible. No matter the specifics of the wire itself, medical wire has to be the best it can be. There are a few basic things that go into each type of wire, and matching up these basics to your specific needs will ensure that you choose the right one for you. From shape to material, here's what you need to look at.

For starters, you'll be able to match up the shape that you need to the wire available. While most commercial or residential wire is the basic round shape, medical grade custom wire is different. Round wire and flat wire are common, but you may need stranded wire with open centers or even stranger shapes designed for the different types of applications and machines used in today's medical industry. When you need very specifically shaped wire, you'll need to go with medically shaped wire in order to get the type of wire you need for your devices.

The actual material that wire is made out of will have a big impact on a number of things including its conductivity, its resistance to corrosion or other issues, and more. From copper alloys or stainless steel to more advanced coatings like electroplated or anodized wire, there are several different options out there that you will be able to choose from. There are even wires made from precious metals including gold, silver, and platinum. No matter the type of material your medical device calls for, you'll be able to find one that matches your needs and use it without worry.

Coating or insulation is also important to consistently protect other parts of the machine and to ensure that performance is at its highest level possible. If you'll match up the basic elements that make up good medical grade wire, including the materials used, the shape, the coating and insulation, and the overall amount that you need, you'll be able to find the right wire for any medical device or any use. The quality of your wire matters, to you and to those who will depend on it when lives are on the line. That's why choosing the best is so important.

Finding Wire and Cable for Industrial Applications

Whenever you're dealing with any type of complex wire and cable solution, you have to make sure that you have the best resources available. With things like conductor stranding and other special requirements, there is a lot to take into consideration before you make any kind of investment.  Fortunately, there are several custom wire manufacturers that provide solutions to different types of wire and cable applications. For example, if you need high quality wire that will meet up to the standards required in aerospace applications, you have to find a company that specializes in that product to make sure that you are getting the best, and so on.

It doesn't matter what you have in mind when you are in the market for advanced wire and cable. You really have to take into consideration the special design and characteristics that you need from wire and cable for your project.  From this, you can contact a wire and cable company and they can advise you on the best cable for your usage or if it will require a custom design.  Many people assume that they are limited to the wire and cable that is sold off the shelf because it is more affordable, but that is not the case.  In reality, you are more likely to save money if you take the time to consult with an experienced custom wire company that can make sure you can get the most for your money.

There are hundreds of different industrial applications for specialty cable and wiring including everything from flexible wire and to high temperature cable.  Regardless of how much cable you need or how much money you are willing to spend, wire and cable experts will take the time to find a solution to your problem.  Finding an experienced, professional wire and cable company will ensure that you don’t encounter any problems in the future when putting your wire into use.

Specialty cables have a variety of different purposes out in each industry. Whether you need a wire or cable for a specific type of industry or even for a specific job, it's easy for you to find what you need when you take advantage of having custom cable manufacturers to rely on. With specialty wire and cable, your business can get what it needs and get back to work faster and with less hassle than ever before. Plus, you don't have to spend fortune cables, which is great news to everyone who assumes 'custom' means expensive.

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Silicone Ribbon and Flat Cables: More Flexibility

When you think of extremely flexible wire, silicone insulated wire comes to mind because of its flexible properties. But what about using silicone in ribbon cable? Manufactures turn to silicone ribbon cables when applications require flat cables with specialized requirements or extreme flexibility. Flat cables and ribbon cables are often used when space is a factor ribbon cables can also be easily mass terminated using

an insulation displacement connector (IDC). Ribbon cables are manufactured in a variety of materials and configurations including silicone; the most common and least expensive insulation is PVC.

Space is a luxury as devices become smaller. Manufacturers are using flat and ribbon cables for more applications.

Industries include:

• Aerospace
• Automation/Robotics
• Medical
• Industrial
• Automotive
• Telecommunication

These types of applications often need insulation materials other than PVC due to special requirements such as extreme temperature, low smoke, flammability, flexibility, sterilization and chemical contact. Silicone is an excellent choice for these types of requirements. Not only is silicone wire extremely flexible, it can withstand millions of flex cycles, and has good steam and chemical resistance. Silicone ribbon cables can be extruded or bonded depending on the type of termination that is used. Extruded ribbon cables have a tighter center to center tolerance than the bonded ribbon cable. When using a bonded ribbon cable, terminating with IDC is recommended. Extruded ribbon cables normally require tooling to control shape and pitch which may add to initial cost. Bonded ribbon cables normally do not have special tooling used.

Flat cables can be manufactured in a variety of constructions which may include zip cords, ribbon cables and flat cables with an outer jacket. Custom cables can also be constructed with shielded twisted pairs, overall shield, and with tubing or lumens. Custom flat cables are also available in smaller gauges which you cannot find "off the shelf".

Silicone insulated wire and cables do have their drawback. Silicone has poor abrasion resistance, which can be a critical problem for applications where the cable comes in contact with sharp objects.  Higher abrasion resistant formulas are available for silicone. Consult your wire and cable manufacturer regarding your application to find out the options available to you.