Why Custom Wire And Cable Can Help You And Your Network

Thinking about your need for custom wire and cable? Each application of wire requires a unique design in order to maximize its efficiency.  Flexible wire has hundreds of important uses around the house and in business. Depending on what kind of wire you need, you could be looking at many different options.

However, if you don’t know anything about wire or cable in specific, it can be difficult to untangle all of these different options.  So, it is a good idea to take a good general look at wires and cables and how they differ, what they do, and how they do it. Here is a quick introduction to this often overlooked world.

Many people believe that “wires” and “cables” are interchangeable, but this is not actually the case. To make a long story short, cables consist of a bundle of wires, each one made to very particular specifications, and bundled together in a certain way. The thing that makes a cable a cable is the way the wires work together and how they are shielded from the outside world using the rubber outer housing. For this reason, just to give an example, an extension “cord” is not usually a cord at all, but a cable, while each individual wire is properly called a wire.

Everything that you do with computers communicating over a distance depends upon these cables. Although you could choose to use wireless services, these are notoriously unreliable when you need to achieve a very high level of trust. If you are in a building with thick walls and heavy construction, you definitely need to consider the trustworthiness of customized cabling rather than wireless. Customized cables can be made to very heavy duty specifications so that you are never in danger of having low performance because of factors like distance, interference, and the relative impedance of your walls and floors.

When it comes to cables, wires are the heart and soul. They must be made of the right kind of metal and they must be bound together in precisely the right way. The tiniest distances between the individual wires impact how well they work and for what purpose they are suitable. While copper wiring was the most common for decades, it is now possible to use several other materials that offer excellent quality of service, although typically at a premium price. A good understanding of your needs will help you to know what price point you should go to in order to get the service you need.visit www.calmont.com for more details

Customer Wires: The Solution to Your Cable Headaches

Are you having a hard time finding one cable that would be able to connect all your entertainment devices and get them to work? Are you looking for a wire that could solve all your electrical device headaches? The problem is not just finding one that is compatible with all the devices that need certain connections but also finding a wire or cable that has the correct length and the right jacks.

For problems such as those, one of the best solutions would be to use a custom cable assembly or a custom wire assembly. A cable assembly is an arrangement by which wires or cables are grouped using ordinary tape or a sleeve. Grouping wires together helps make it neat and more importantly, protects them from being damaged. An assembly can come in any length that is convenient for you and the best part is that it can be used for all sorts of appliances or electrical devices.

Cable assemblies are commonly used in the electrical wiring in vehicles. Offices that use many computers also need cable assemblies. There are different connectors that may be used. A Molex connector is one of the most commonly used cable assemblies for computers. D-Subminiature and SDL connectors are what are used for connecting computer parts to the CPU. USB connectors have been widely used nowadays for cellphone chargers or other appliances since most people work around the computer. There are also JST connectors, which come in various types and can accommodate many cables or wires with different jacks. There are so many kinds of cable assemblies to choose from and are convenient for different uses. For home appliances, the most commonly used cables are HDMI and SVGA. These are used for people with high definition television sets or play station units that have sophisticated graphic features.

Custom wire and cable is available in hardware stores. It is likely that you can find what you need from a hardware store even though it may be a little too specific or sophisticated. The employees in the hardware store are also familiar with these kinds of cables; let them know what you are looking for so they can help you find the right one for your appliances. Some electrical hardware stores also offer special services where they create a special one that will suit your needs and are specifically made to be compatible with your devices.

When it comes to finding custom made cable assemblies, it might be best to consult with an electrician first so that he may be able to guide you in looking for connectors that should be used and the material that is suitable for your devices.

Custom Cable & Wire Design- 5 Myths of Custom Cable

There are many misconceptions when it comes to the subject of custom made cables. Many designers shy away from using custom cables due to not knowing what is involved or they have dealt with manufacturers who do not specialize in custom cable designs. Here are five myths that we can clear up.

1. Really expensive - People that are new to designing products often think you need thousands of dollars to have a custom cable made. The truth is for as little as $500 (sometimes less) you can have custom wire or cable made to your specifications. When comparing custom wire and cable to the "off the shelf" custom is obviously more expensive, but we are not comparing apples to apples here. Custom cable is designed to your specific product or application requirements which may require special materials or construction. In the early stages of product development where small prototype quantities are needed, the cost of the cable can be higher than production quantities.

2. Huge minimums - Using a custom wire and cable manufacturer is important. Custom cable manufacturers are set up to run many types of materials and constructions and usually have to set up the machinery for each job. Minimums are small or non existent. Commodity/ off the shelf manufacturers normally are running the same materials and construction over and over, so for this type of manufacturer to stop production to make an unusual cable is costly. If you approach a commodity manufacture, it is not uncommon to be quoted a 10k-15k minimum. Unless you are using an unusual or uncommon material that itself has a minimum buy, you can order small quantities from the custom cable manufacturers.

3. Expensive tooling charges - Custom cables do not normally do not require special tooling. Tooling charges or N.R.E. can be expected for custom printing, unusual shapes and flat ribbon cables which require special dies to maintain wire pitch and extruded shape.

4. Long lead times - Custom cable lead times can vary depending on material availability and construction. On the average hook up wire can have a 2-4 week turn around and cables can run 3-6 weeks. Commodity cable manufacturer lead times for custom cable can run 8-14 weeks or longer.

5. "I need to know all about wire & cable" - Design engineers sometimes shy away from custom cable designs because wire and cable is not their forte. Custom cable manufacturers have engineers and custom wire and cable designers on hand to assist their customers with choosing the right materials and construction. It's like having a wire and cable expert on your team. Cable designs are usually at no additional cost.

Of course there are exceptions to the statements listed above. Lead times and minimums can be affected by material choices and complicated cable designs. When considering custom wire and cable designs for your product, be sure to contact a custom cable manufacturer. Working with a company which manufactures custom cable products enables you to buy smaller quantities, faster turnaround, and you buy a cable specifically made for your application.