Custom Wires and Cables in the Military

Wires and cables are used in many different military and defense applications. Some popular applications include ground support, communications, fire control, digital and analog data, field radios, shipboard and training aids. In addition, for extreme flexibility, long life, and smaller conductors, robotics cable should be manufactured from high strand, high strength alloy conductors and thing walled Teflon wires. Silicone wire adds superior chemical resistance, ad polyurethane jacketing protects against abrasion, oil, notching, microbes and hydrolysis. Smooth surfaces prevent adhesion to adjacent cables. Typical robotics applications include welding robots, painting robots, rotary tables, pick and place devices, conveyor systems and animatronics. Robotics cables may be used with or without cable track and may be flat or round constructions. Robotics is the engineering science and technology of robots, including their design, manufacture, application, and structure. The field of robotics utilizes electronics, mechanics, and software. Strong yet flexible cable is required for robots to function properly and last a long time. Some applications for robotic cable include welding robots, painting robots, rotary tables, pick and place devices, conveyor systems and animatronics. If the cables are not working correctly, it can greatly interfere with important functions.

The military is another area where strong and flexible coaxial cable is important to everyday functioning. Some important military and defense applications include ground support, communications, fire control, digital and analog data, field radios, shipboard and training aids. In these areas, communication is very important to regular functioning and safety. These systems depend on functional reliability and minimum down time. In addition, maintainability is very important. It is vital that military cables are not only strong and flexible, but also easily replaceable. In the military, well functioning cables and machinery are important to every day performance. In addition, if something is not working correctly, lives can be at stake! This is one field where it is not a good idea to use cheap materials. Quality and the ability to meet tough environmental and physical requirements are vital. For example, cables in many different military functions need to be flame retardant. Flame retardant cables are able to inhibit or resist the spread of fire. One can certainly imagine how important this is to the military industry. For this reason it is important to look to trusted and dependable companies for cable purchases. Many companies can create custom cables to fit specific needs. Modern military technology is increasing in complexity while also decreasing in size. These changes are calling for cables and wires that are smaller and more flexible while containing a greater number of conductors. Companies such as Calmont Wire and Cable continue to rise to the challenge of creating complex custom wires for the industry. Further research in the military and robotics industry will demand more complicated custom cables and wires.

Wires and Cables in the Medical Industry

Proper medical cable management is a very important step during the installation of building services and the subsequent installation of equipment providing means to tidily secure cables. Products such as cable trays, cable ladders, and cable baskets are used to support the cable. It is important to make these cables easily accessible as cables often need to be added, moved, or removed many times during the life of the installation. It is also important to keep the cables organized and separated as they can easily become tangled, making them very difficult to work with. In the medical industry, an unplugged cable can mean the difference between life and death so the cables must be kept organized and labeled. At times, color-coding of cables is used to keep track of which cable is which. Color-coding is often an effective method of staying organized because you can easily distinguish different types of cables and connections.

Medical wire is often custom-made depending on its intended use. Small size, extreme flexibility, and sometimes insulated conductors are some qualities medical companies look for in their wires. Some applications the flexible wire is used for are patient monitoring systems, ultrasound scanners, medical implants X-ray devices and many more. For high-heat situations, silicone wire is often used. It has a soft silicone coating which is extremely resistant to heat. This coating can withstand a 150 watt soldering iron held directly on it for a long time without melting and burning. In addition it is very flexible so it can bend at extreme angles with no problem. Wires can be made to be more flexible by having many little wires combined to make up a larger wire. This is important in routing of wires in tight spaces, a common situation in the medical industry.

Silicone tubing is typically used in applications such as catheters, drains, feeding tubes, and peristaltic pumps. Manufacturers considering silicone for these types of applications can choose from special grades that meet stringent health agency requirements.

The medical electronics industry produces technically demanding designs and specifications for patient monitoring cables and medical equipment cables and new technologies are constantly emerging. Consequently, patient monitoring cables, electrosurgical device cables and other medical equipment cables must be engineered to provide reliable performance day after day in a variety of environments and be able to continue to functioning properly after repeated exposures to sterilization processes such as autoclave, ETO, gamma, e-beam and disinfectants. They must be flexible, yet able to endure a long life while maintaining their soft and pliable characteristics. The medical cable must be able to perform consistently after repeated cycles, often for millions of repetitions. In addition, medical wire and cable can be tailored for a variety of conditions such as extreme low temperature, flexibility, extreme heat resistance, optimum radiation and flame resistance and high strength and purity.

Customize your cables and wires

Cables and wires are used in almost all everyday life settings. This is why it is essential for companies like Calmont to provide us with the top-of-the-line cables and wires to go meet the needs of our newest technology for applications in science, medicine, military, aerospace, and other areas. People need to know and understand which cables are in demand and how to order cables customized to work the best for whatever situation called for.

Super flexible wire and cable applications are at their highest demand yet. The flexibility of these cables is advantageous for such technologically advanced medical procedures as minimally-invasive surgeries. Patients are now able to elect less invasive surgeries which require smaller cuts through the use of laparoscopic video cameras. Flexible wires in this field mean less invasive surgery, in which doctors can view inside the body without major surgery. Opening the body requires much more surgery, stitches, and recovery time. It is important for such fields as the medical and military to have the proper tools to work with in strenuous conditions. Lives depend on these people and when things are not made correctly everyone can suffer. This is why Calmont has made it their top priority to provide the most durable and flexible cable and wire product for all in need.

Calmont pioneered these cables to work in their exact environment and provide what is necessary while being durable. There wires are specially compounded and plasticized polyvinyl chloride insulations applied over ultra-fine stranded wire yield a finished superflex wire. This makes for the wire to have a longer life and a higher flexure index level than attainable with ordinary PVC insulated wire.

Usually when a field is in need of silicone wire or silicone cable those cables must be customized to fit critical temperatures or spaces. Silicone wires and cables can be customized to fit your needs. These cables are individually insulated and made with an extremely flexible flat ribbon form making them great for the medical field. These wires generally do not need any separation although if separation is required these wires work with the durability and purpose individualized. Calmont can provide you with a generic type of these cables how ever there are a combination of different things you also have the option to choose from.

Steps to follow while buying Robotics or Coaxial Cable

We all are familiar with occasions when we are asked to buy something about which we hardly have any knowledge. Purchasing arobotics cable or coaxial cable for your office or home is a tedious work and can become a daunting task for majority of us. After all, there are thousands of different products available in the super mart today. Many dealers also stock wires of different sizes, thickness, length, and colour but how to make decision and buy the one that is the best for us?

One of the tried and tested ways to commence the hunt of buying a perfect Medical wire or

Flexible wire is to consult someone who is familiar with such equipment. You can take advice from a neighbour, friend, associate or family member. Checking with people around will definitely give you practical tips about buying the kind of wire you are looking for.While you are out there looking for the piece, look for the cable shielding. It is one of the key points to consider during the buy. Cable shielding is what ensures smooth flow of electric current throughout the cable without any danger. In addition to this, it also significantly reduces the chances of signal exit or entrance generally caused by interference. Though interference in some form or another stays, cable shielding covers most of this interference.If you buying a green cable with foil shield make sure that it is covered till the end. It would be slightly cheaper than the other ones also. If your requirement is of a wire that connects computer to the mail terminal, opt for braids shields. It has the advantage of flexibility and longer structural integrity.

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Meeting your cable and wire needs

Our world is advancing in all technology and medicine is reaching new heights. With the advancements in such things we depend on cables and wires are extremely important for such the medical field, the military and in everyday use for things like cell phones, computers, games and there accessories. We need more lightweight cables that strip easily and can fit in to tight places. Flexible wire and flexible cable may be required in just about anything. Flexible cables and wires are in high demand for minimally invasive surgeries. With the use of cables and tiny video cameras, doctors can use the tiniest of incisions in order to look inside the body and perform complicated procedures. Now surgeries do not require dangerously large incisions, but only one that is a half-inch to one inch long, thus allowing for much quicker recovery time for the patient.

Calmont Wire & Cable manufactures precision wire and cable for critical applications that require only the highest performance. When working with medical cable, used for patient monitoring and other medical applications, it is important to maintain high quality. Medical cable has to be able to withstand normal wear and tear damage, high abrasion, temperature and high tension. Most medical cables have an abrasion resistant jacket that provides low surface friction and durability. Calmont is dedicated to custom-making what fits your needs best because medical cable assemblies must comply with a variety of regulatory requirements and quality standards. They will custom make your cables.

Military cables must be highly reliable in an abusive environment. Calmont offers a line of cables made with high temperature, aerospace grade insulation designed for a very long life in the harsh military environment. Even if they have never supplied a specific type of cable you are looking for they dedicate themselves to perfecting the craft so you get exactly what you asked for. It is important to them to have the highest in quality and satisfied customers who keep coming back. So they provide the best in any cable and or wire in your industry. They will custom make your wire and cable be efficient and durable.

Keeping To Military Specifications For Best Outcomes

Military specifications have come into some debate over the last 10 years or so. Both manufacturers and consumers of various products that require military cables that meet proper specifications discuss the advantages of adhering to these industry standards. All throughout, military specifications have remained the standard and the demand for mil-spec military wires as a wire product is as strong as ever.

Military specifications, or “MIL-Spec” for short, is used to achieve standardization objectives by the U.S. Department of Defense. For this reason, MIL-Spec custom cables and wires are built in accordance with these specifications.

Mil-spec wire and cable are suitable for demanding military electronic applications. Military wire may be used in high frequency electronic applications where high temperatures will probably be encountered. Military wire is specially designed for the harshest environments. Because it is designed for extreme conditions, MIL-Spec wire can be used for an array of purposes. Some applications include: shielding and protective covering, airframe wire, point-to-point wiring, antennas, bus-bar, ground wire, and bonding moving parts. MIL-Spec wire works well in applications requiring high-reliability where physical and environmental demands exist. However, depending on the military specification, individual MIL-Spec wires as well as specialized robotics cables will have certain applications for which they work best.

MIL-Spec wires come in numerous styles, sizes, and conductors. Some types of military wire include 10603 Hook Up Wire, Braid Tinned Copper Wire, MIL-C-13486 Wire, MIL-W-5086 Wire, MIL-C-3432 Wire, MIL-W-16878, MIL-W-16878D Shielded PTFE Cables, MIL-C-27500, MIL-C-17 Coaxial Cable, MIL-W-22759 Wire and many more. Types vary in specific configuration and uses to meet the requirements intended by the consumer. For example, MIL-Spec wiring coated with PTFE has excellent, stable electrical characteristics with low power loss. In the world of MIL-Spec wiring, MIL-Spec connectors also play a part. Like MIL-Spec wires, connectors are designed to military specifications and are intended for military and aerospace applications. They can be used for an array of purposes depending on the military specification.

A number of organizations and standards play a role in military wire and military specifications. Two major contributors are NEMA and the QPL. NEMA develops technical standards and shapes public policy, where the QPL identifies materials and suppliers who are approved for use on certain federal or government projects. Contact your local military and custom wire specialists for more information.

Cables for Robotics and Other Applications

Where extreme flexibility, long life and small conductors are necessary you will also need cables that can work in such environments. With modern nanotechnology comes the necessity to use robotics cable made from key conducting materials, high strength alloys and thin walled Teflon® wires. The smooth surfaces of robotic cables are designed specifically to prevent adhesion to adjoining cables.

However when your project requires new invention you may need to utilize the use of custom cables. Technology is changing more rapid than ever before, components are getting smaller while new space and air technology is expanding to reach further into space.

Another area where custom cables are required is in the development of defenses and in military use. In applications where the devices will be used by the military wires are required to withstand great pressures, low and high temperatures and other extremes. The military is not just for defenses but ever more for exploration. As the world has become more familiar we are now moving into uncharted extremes such as the polar ice caps, extreme ocean depths and outer space.

Also in the field of medicine, we have been growing into more detail and microscopic areas. With the implication of nanotechnology in medicine, medical cables are being required to perform in tight places, smaller technology and with enhanced outcome. With the enhancements of minimally invasive medical procedures techniques have been developed to use precise surgical instruments with the help of image guided tools such as miniature cameras.

Other areas where custom cables are required is in the development of cell phones, laptop computers, flat screen television, HD technology and underwater exploration. It is no wonder that with the advancement of all technologies comes the necessity for more advance, ever changing and adaptable cable and conductor technology.

Flexible Cables : Critical to Moving Applications

Flexible cable, which is sometimes called chain-suitable, high-flex, or continuous flex cable, is made to withstand constant bending. These cables are great for moving applications.

Where are they used?

Flexible Cables are used for automated machinery, machine tools and special applications. Robotics cable, for example, is completely flexible. Electrical cables are flexible too, with flexible wire wound around reels and drums and shipped to installation sites.

Flexible cords contain fine stranded conductors, not solid core conductors, and have insulation and sheaths to withstand the forces of repeated flexing and abrasion.

Quality Inspection

Quality control is very important for flexible cables - especially if it is used for mission critical applications like medical cable or military cable.

Many companies deliver value-added services for cutting and marking tubing and wire, striping and dyeing wire, and custom cable assemblies. Reliability and ability to deliver on time are important criteria of cable companies.

FEATURES

Resistant to temperature extremes Excellent electrical properties Easily stripped Light weight Corona resistant High radiation resistance

Applications for Siliflex Single Conductor Wires

• Pliable and flexible even in the high voltage and high altitude conditions of aerospace
• Extremely suitable for biomedical use where flexible instrumentation cables are needed. A type of SiliFlex is available that will meet FDA standards
• Robotic and sensor cables requiring flexibility and low noise.

Typical applications for Automation and Robotic Cables

For extreme flexibility and long life flexible cable. manufactures have created robotic cable from high strand, high strength alloy conductors and thin walled Teflon wires. Silicone rubber adds superior chemical resistance, and polyurethane jacketing protects against abrasion, oil, notching, microbes and hydrolysis. Smooth surfaces prevent adhesion to adjacent cables.

Additional insulating and jacketing compounds include: TPE, PVC, PE, PPE, ETFE, TPR, Nylon, PVA, Fluorosilicone and Noryl.

Over the years, custom and military cables have been successfully used on the Space Shuttle Orbiter Robotic Arm, Mars “Spirit” and “Opportunity” Exploration Rovers, “Phoenix” Mars Lander, Disneyland’s Tiki Room Singing Birds, Tactical Mobile Robots, Las Vegas Stage Productions, Universal Studio’s Jurassic Park Ride, Robotic Camera Systems, Naval/Air Force Flight Simulators, Naval Undersea Robots, as well as many other automation applications.

Medical device and design cables and military wire may be used with or without cable track and may be flat or round constructions, for example, robotic shielded single conductor, pair, triad and quad ribbon cable and robotic machine control cable.

Typical applications for Automation and Robotic Cables include:

· Medical Diagnostic Systems

· Semiconductor Fabrication & Chip Handlers

· Surgical Robots

· SMT and PCB Systems

· Gantry, Dispensing, Painting, Welding and Assembly Robots

· Precision Automation and Scenic Operations

· Rotary Tables

· Pick and Place Devices

· Conveyor Systems

· Animatronics, Amusement, Film and Stage Productions