Where to Find Robotics Wire?

The emergence of advanced technological gadgets and equipment has spurred the development and release of highly specialized wires used in the manufacture of animatronics, robotics, pick-and-place devices, rotary tables, and conveyors called robotic wires.

Checking out the market for robotics wire needs is as easy as a walk in the park these days. It is easily available in all lengths, shapes and sizes to suit your specific needs. Various industries use this high voltage wire for their technology applications, thereby increasing the demand for this in the market. These highly specialized wires provide durability, strength and versatility that perfectly complement innovative high-tech applications. 

This out-of-the-box solution is applied to almost all components of robotic applications, from hardware and software up to peripheral services. Its flexibility is the reason why robotics wire are a must-have for the manufacturing industries that make robotics and other mobile products that is widely used in hospitals and clinics, home and industrial settings and even for security and defense needs.

Knowing that this solution is made of only the best materials, industries are more than complacent of the quality of the products they produce, and in most cases, is always more than pleased with its outcome. Robotics wires are composed of customized materials that cover the most durable alloy wires making it perfect for products that require only the highest quality. These wires are available as Custom Wire or may be used with or without cable track and may be flat or round constructions.

With the wide array of options available, industries have to find out the specific wire and for what function it is to be used. This way it is easier to choose from different types and brands available. Cost vary depending on many factors therefore know what you specifically want when you ask for estimates.

If robotics wires are what you need in your industries, know where to look as these are not available in just any hardware store. Professionals who are well-versed in its usage know where to look for it, and the best brands there are in the market. You just need to give it time to go over the options available before deciding which one’s best for your needs.  

For more convenience, browse online to find what you need without the hassle of having to leave home looking for what you need. Typing the words “robotic wire” will give results of different establishments selling this technology solution. Most of them also are willing to furnish you estimates and ready to help you make your decision among many options available.

How to Find Aerospace Wire Suppliers

Aerospace and military wire solutions are designed to provide people with the best wire solutions for all of their needs. From cables and wires for ships to aerospace cables and wires, you can find all types of materials for your needs, no matter what you have in mind. Military and aerospace cabling solutions are changing constantly and are of a much higher standard than typical wire or cable applications, which is why specialty providers can make all the difference. There are so many different types of wire and cabling solutions out there, but it's going to be up to you to find what you need.

Aerospace wire solutions should be able to give you the products that you need from reputable companies. You should be able to get products that use the latest technology and meet safety and quality standards across the board for all applications. This includes things like military cabling, electrical wiring, ground reinforced wires and cables, airframe and avionics wiring, shipboard wiring and cables, custom solutions, shielded cables, cross-linked cables, and more. Through innovation and design, more companies are creating the latest and greatest wiring solutions for military and aerospace applications.

These applications require special kinds of cabling and wire, which is why finding specialty suppliers is so important. A simple internet search should reveal a lot of options, but you will have to make sure that you're finding a reliable, quality company that knows what they are doing. Check out their history in the industry and see what kind of cabling and wire solutions they have to offer to make sure that they are giving you everything that you need. Also, make sure that you think about their prices compared to others so that you're not overpaying for the solutions that you need.

There is a lot that goes into finding aerospace and military cabling solutions, but as long as you are willing to invest a little effort to look, it shouldn't be too complicated. Just remember to take the time to learn about different types of wires and cabling and get what you need out of this investment, no matter what you have in mind. With so much to choose from, everyone can find custom cabling solutions for aerospace, military, and other high-demand applications where only the best products will do. Find the cables and wiring solutions that you need from suppliers today.

Custom Wire and Cables in Robotics

Wire manufacturers constantly face the challenge of understanding and meeting the ever-changing performance requirements set forth by various industries.  Whenever you are dealing with a specific cabling solution, you will need the help of an expert to help determine whether you will need custom wire and cable for your application or if off the shelf cable is suitable.  If you are dealing with a complex industrial application and the stock wire and cable aren’t suitable to get things done, you will need to consider other options. 

You may need a company to design wire and cable that is tailored to meet your specific needs or you may need an existing item to be altered to better suit the needs of your industrial application.  Choosing the right cable is very critical for your projects.  If you need aerospace wire you wouldn’t use cable that was designed for medical devices.  Each industrial application has unique design constraints that need to be considered to achieve maximum efficiency. 

Communicating the requirements of your cable is key in getting the right design.  If you need cable that can perform well under both wet and dry conditions you will need to make sure this is addressed at the time of purchase.  Most companies are ready to supply large quantities of cable for general use and will manufacture custom cable only upon request. Custom cable is supplied to a wide variety of industries for tough and demanding applications.  These type of cables are usually used in high temperature environments as well as high voltage uses.  Many of these cables will be required to withstand abrasion and have strong properties so that they can be in contact with flames and not be damaged.

Custom military cable or any other type of cable should be engineered to your exact specifications, to ensure optimal performance.  Since the wires and cables will be built for a particular environment it will also ensure that it lasts longer in those conditions.  As a result, there will be significantly less system failures and you won’t need to worry about high replacement costs that would be associated with inadequate stock cable options. Teaming up with an experienced wire and cable manufacturing company is important so that you are guaranteed high quality and reliable cable. 

Medical Wire – When Quality Matters

When it comes to medical grade wire, quality is the top priority. These wires are to be installed in the equipment that will be responsible for saving lives, and as a result it needs to be up to the highest standards of quality possible. No matter the specifics of the wire itself, medical wire has to be the best it can be. There are a few basic things that go into each type of wire, and matching up these basics to your specific needs will ensure that you choose the right one for you. From shape to material, here's what you need to look at.

For starters, you'll be able to match up the shape that you need to the wire available. While most commercial or residential wire is the basic round shape, medical grade custom wire is different. Round wire and flat wire are common, but you may need stranded wire with open centers or even stranger shapes designed for the different types of applications and machines used in today's medical industry. When you need very specifically shaped wire, you'll need to go with medically shaped wire in order to get the type of wire you need for your devices.

The actual material that wire is made out of will have a big impact on a number of things including its conductivity, its resistance to corrosion or other issues, and more. From copper alloys or stainless steel to more advanced coatings like electroplated or anodized wire, there are several different options out there that you will be able to choose from. There are even wires made from precious metals including gold, silver, and platinum. No matter the type of material your medical device calls for, you'll be able to find one that matches your needs and use it without worry.

Coating or insulation is also important to consistently protect other parts of the machine and to ensure that performance is at its highest level possible. If you'll match up the basic elements that make up good medical grade wire, including the materials used, the shape, the coating and insulation, and the overall amount that you need, you'll be able to find the right wire for any medical device or any use. The quality of your wire matters, to you and to those who will depend on it when lives are on the line. That's why choosing the best is so important.

Finding Wire and Cable for Industrial Applications

Whenever you're dealing with any type of complex wire and cable solution, you have to make sure that you have the best resources available. With things like conductor stranding and other special requirements, there is a lot to take into consideration before you make any kind of investment.  Fortunately, there are several custom wire manufacturers that provide solutions to different types of wire and cable applications. For example, if you need high quality wire that will meet up to the standards required in aerospace applications, you have to find a company that specializes in that product to make sure that you are getting the best, and so on.

It doesn't matter what you have in mind when you are in the market for advanced wire and cable. You really have to take into consideration the special design and characteristics that you need from wire and cable for your project.  From this, you can contact a wire and cable company and they can advise you on the best cable for your usage or if it will require a custom design.  Many people assume that they are limited to the wire and cable that is sold off the shelf because it is more affordable, but that is not the case.  In reality, you are more likely to save money if you take the time to consult with an experienced custom wire company that can make sure you can get the most for your money.

There are hundreds of different industrial applications for specialty cable and wiring including everything from flexible wire and to high temperature cable.  Regardless of how much cable you need or how much money you are willing to spend, wire and cable experts will take the time to find a solution to your problem.  Finding an experienced, professional wire and cable company will ensure that you don’t encounter any problems in the future when putting your wire into use.

Specialty cables have a variety of different purposes out in each industry. Whether you need a wire or cable for a specific type of industry or even for a specific job, it's easy for you to find what you need when you take advantage of having custom cable manufacturers to rely on. With specialty wire and cable, your business can get what it needs and get back to work faster and with less hassle than ever before. Plus, you don't have to spend fortune cables, which is great news to everyone who assumes 'custom' means expensive.

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Silicone Ribbon and Flat Cables: More Flexibility

When you think of extremely flexible wire, silicone insulated wire comes to mind because of its flexible properties. But what about using silicone in ribbon cable? Manufactures turn to silicone ribbon cables when applications require flat cables with specialized requirements or extreme flexibility. Flat cables and ribbon cables are often used when space is a factor ribbon cables can also be easily mass terminated using

an insulation displacement connector (IDC). Ribbon cables are manufactured in a variety of materials and configurations including silicone; the most common and least expensive insulation is PVC.

Space is a luxury as devices become smaller. Manufacturers are using flat and ribbon cables for more applications.

Industries include:

• Aerospace
• Automation/Robotics
• Medical
• Industrial
• Automotive
• Telecommunication

These types of applications often need insulation materials other than PVC due to special requirements such as extreme temperature, low smoke, flammability, flexibility, sterilization and chemical contact. Silicone is an excellent choice for these types of requirements. Not only is silicone wire extremely flexible, it can withstand millions of flex cycles, and has good steam and chemical resistance. Silicone ribbon cables can be extruded or bonded depending on the type of termination that is used. Extruded ribbon cables have a tighter center to center tolerance than the bonded ribbon cable. When using a bonded ribbon cable, terminating with IDC is recommended. Extruded ribbon cables normally require tooling to control shape and pitch which may add to initial cost. Bonded ribbon cables normally do not have special tooling used.

Flat cables can be manufactured in a variety of constructions which may include zip cords, ribbon cables and flat cables with an outer jacket. Custom cables can also be constructed with shielded twisted pairs, overall shield, and with tubing or lumens. Custom flat cables are also available in smaller gauges which you cannot find "off the shelf".

Silicone insulated wire and cables do have their drawback. Silicone has poor abrasion resistance, which can be a critical problem for applications where the cable comes in contact with sharp objects.  Higher abrasion resistant formulas are available for silicone. Consult your wire and cable manufacturer regarding your application to find out the options available to you.

Top 3 Reasons People chose Custom Wire

Super Flexible Custom Wire

Why would anyone need custom wire?  Wire is constructed differently, it is important to use a wire that was made for your type of application. There are many reasons people turn to custom wire. Custom wire can be manufactured to meet specific requirements such as, high voltage, extreme temperatures, high flex cycles and improved flexibility to name a few.

Three of the most common reasons people turn to custom hook up and lead wire are:

• “My existing wire keeps breaking.” Wires that break and fail are usually not designed to be repeatedly flexed or bent. High flex custom wire is normally made with high strand count conductors and sometimes with alloys. Hook up and lead wires that are off the shelf are normally available in solid core, 7 or 19 strand. This wire is intended for static installations where the wire is not required to move once it is installed and is not intended for repetitive movement and high flex applications. As the fine strands break loss of conductivity and complete failure will occur. High strand count conductors will withstand this type of environment due to the construction and number of strands. High strand count wire can sometimes be purchased off the shelf, but in most cases need to be purchased from a custom wire and cable manufacturer. Custom lead wires can be manufactured with the application in mind using materials intended to withstand movement such as robotic /automation, handheld devices, and other applications.

• “I need a more flexible wire for my project.” Ultra flexible wires are are manufactured using very high strand count conductors and flexible insulation and jacket materials which are hard to find ready-made and off the shelf. Custom wire and cable manufactures specializing in super flexible wire and cable can assist you with your flexibility requirements. There are several types of insulation that can be used to make a wire extremely flexible. Silicone insulated wires are probably the most flexible wire available together with high strand count conductors the wire can be extremely limp even described as “noodle wire” even in the larger gauge sizes.

• “I can’t find the wire I need anywhere.”  This is usually the case when a small gauge wire is needed, retrofitting and repairs, or a wire becomes obsolete.  Wire gauges smaller than 30AWG can be difficult to find off the shelf, turning to a custom wire manufacturer that works with small gauges is usually the only option. Custom wire can be made smaller than 50AWG by some custom wire manufacturers.  Often we have requests for hookup wire and cables for equipment that needs to be repaired, updated, or overhauled. This type of situation the existing wire can’t be identified or the existing wire needs to have improved performance. Custom cable manufacturers can reverse engineer existing wire and suggest better construction or materials to achieve the improved performance and longevity of the wire.

Contact a custom wire and cable manufacturer to find out if a custom wire is needed for your application. Starting out with the right wire will save time and money in returns, repairs and redesign. They may tell you that a custom wire design is not needed and an off the shelf wire will work just fine for your application.

Custom Wire and Cable Made to Your Specifications

Custom wire and cable is needed more often than not. There are a variety of reasons design engineers turn to custom wire and cable for their projects, but the main reason is simply they cannot find a ready- made cable that meets all their requirements.

Unique requirements may be as simple as needing:

• Very small or odd gauge wire.
• Special materials.
• Unique construction.
• More flexibility.
• Custom colors, jacket finish, or custom printing.

More complicated custom cable requirements may involve complex construction such as, composite cables or hybrid cables. Many applications have unique requirements that can only be met with a custom cable made specifically for that application.

Getting started with a custom cable design.
Custom wire and cable manufacturers take the application into consideration when designing a custom cable. The more your custom cable manufacturer knows about the environment and usage of the wire and cable the better the performance of the custom cable will be.

Gather your data.
Have all the information about your project ready and include as much information as possible. You may not have or know all the information your cable manufacturer should be able to assist you.

Information to have:

• Number, size and plating of conductors
• Cable O.D.
• Voltage, operating temperature
• Impedance, EMI requirements
• Other requirements- Certifications, bio-compatibility, flex cycles, flammability.
• Include a description of how the cable will be used.

Don't forget to include small details like jacket finish (matte or glossy), custom colors, smooth, etc...

Finding a custom cable manufacturer.
The wire and cable industry is relatively small. Get a recommendation from your contract manufacturer, industry friends and even Google. Each custom cable manufacturer has their own specialty or niche. Be sure your cable manufacturer has experience with the type of application you are working with for example, aerospace/space cables, low smoke materials, medical cables, implantable wire and cable and others. Experienced in manufacturing for your type of application will save you in delays and problems down the line.
When you get a quote from more than one, make sure the cable designs are similar. If not, find out why.  It is always a good idea to compare the designs and cable components and ask questions in ensure nothing was missed with your custom cable design.

Custom wire and cable advantage
The benefits of using a custom cable over a readily available cable are many. The two main benefits of using wire and cable designed specifically for your product is going to outlast and outperform an off the shelf solution in most cases.
Readily available wire and cable is mass produced to cover a wide range of usage in a variety of industries. A generic robotic cable may work well in one robotic application may not work in a medical or aerospace robotic application. Often when using generic cables concessions are made in order to accommodate the cable.

The Growing Importance of Custom Medical Cables

While medical devices are incredibly important in the medical world, without medical cables to run them, those incredibly important medical devices would be rendered useless. In that respect, it is already quite obvious to see why functional, effective, and reliable medical cables are an absolute necessity for an evermore technology-dependent medical field.

There are many different types of medical cables that are needed during everyday medical practices- a medical wire that connects a medical ventilator to a power source or something as simple as a medical cable that connects a specialized printer to print out custom patient reports and the like.

However, these days, the medical technologies used to treat patients have become more advanced as well as highly customized, which means that the computerized apparatus that are currently being used to treat patients need to be created from parts that have been specialized for certain procedures and applications.

Take, for example, MRI machines. Although the basic function of MRI machines are the same- to visualize internal bodily structures using a medical imaging technique- there now exist needs to tweak an MRI machine to make it capable of taking more specialized images for internal bodily structures. In order to do this, however, specialized medical cables are needed.

Just like a specialized MRI machine, there are, and will be, many medical devices that are needed for more and more specialized reasons, calling for the need for customized parts, especially cables. This is because medical cables are what powers the machines and relays information from one part of the machine to the other.

Medical cables can be composed of so many different materials such as cadmium copper, beryllium copper, and carbon fiber. But each type of material has very specific strengths and weaknesses. For example, carbon fiber has the property of being almost invisible with MRIs and other medical imaging procedures as well as the property of being radio translucent, making them the near perfect material with which to make EKG leads or wiring in defibrillators.

The complexity and variety of medical cables necessitates the need for specialists who are highly capable of creating effective and trustworthy custom medical cables. Not only does the complexity and variety of medical cables dictate a need for specialist, but the fact that a good amount of medical environments need sterilized medical devices shows that medical cables need to be made by trained and trusted specialists.

There are custom medical cable specialists who can help figure out how to develop medical cables according to virtually any specification. These cable specialists can help create custom cables and wiring for medical devices such as devices used during surgery and even specialized devices such as laser eye surgery devices and tools.

Standard and Custom Medical Wire

Every medical cable application is different so why settle for an off the shelf solution for a unique problem? I read quite a few discussion boards and find that when someone is looking for a specialized medical cable that the replies usually tell them to call Belden or Alpha. There is nothing wrong with Alpha or Belden however, keep in mind they mass produce generic wire and cable that covers a wide variety of uses and may not meet all your needs.
If you wanted to race in the Daytona 500, would you go to your neighborhood car dealer and buy a generic automobile to race? Of course not, you would build a custom car with the performance to handle the racetrack conditions, the type of race and your driving style. The same applies to medical cables, Your requirements are specific to your application which may include size, number and type of conductors, bio-compatibility, sterilization techniques or even a custom colored jacket.  Custom medical cables are designed specifically for your requirements and type of use.

Often for new designs and products, a small quantity is needed for prototypes, proof of concept or testing. Custom medical cable manufacturers understand this and normally have the capabilities to manufacture small runs of custom wire and cable. If your medical cable design is simple, ask your custom cable manufacture if they have any sample stock or over runs in stock that match your cable requirements.

Get the right cable for your medical device by contacting a medical cable manufacturer and discussing your needs and application. The more the cable manufacturer knows about your needs the better your design will be suited for you.

What to tell your custom medical cable manufacturer:

• Type of use – How the medical device will be used, the environment, will the cable be subjected to repetitive flexing, high temperatures or abrasion?
• Sterilization – Is the cable reusable or disposable? Will the cable be sterilized? If so how and how many cycles.
• Patient contact – What bio-compatibility requirements are needed? Explain the extent of patient contact with the wire or cable.
• Mechanical requirements – Voltage, temperature, flex cycles and EMI shielding. Will the cable experience repeated bending or twisting motion?
• Physical requirements – The number of conductors, size, plating, cable construction, shape and overall diameter.
• Expectations – Discuss what you want for performance and product longevity. Do you expect product lifetime to be 6 months or 6 years?