Buying custom cables and wires is often a difficult task as most people don’t know the difference between different types. First of all, the words “cable” and “wire” cannot be used interchangeably. Cable refers to two or more wires or conductors grouped together in a jacket. Conductors are a very important part of the cable. They are usually made of copper or tinned copper because these materials are reasonably priced. In general, cables have a “hot” line which carries the electrical current and a “neutral” line to complete the loop. In addition, a third wire acts as a grounding wire. One of the most popular insulation jackets for cables is silicone. Silicone cables are very useful, especially in the military and medical fields because it is extremely heat and cold resistance. Different cables are built to withstand different temperature thresholds. It is important to know what temperatures the cable will be exposed to when deciding what kind of insulation to buy.
In addition to insulation, flexibility is an important consideration when buying custom cables. Flexible cable comes in all shapes and sizes. It can serve a wide variety of purposes. Flexible cable is often an important part of electrical and electronic equipment in military and industrial settings. In addition, it is very important in the medical field. Flexible cable can fall into three main categories. Industrial flexible cable, flexible cable used for electronics, and specialty flexible cable. When looking for flexible cable, one must decide what gauge is needed as well as how long it needs to be. In addition, factor in the maximum and minimum temperatures under which the wire will operate as well as what conductivity will be needed. Many industries have standards which must be met in the case of cables and wires. For example, if something goes wrong in the medical field because the cable was not flexible enough can result in a lawsuit or other problems. These standards are often very rigid and must be met. To meet these standards, it is important to find a trusted company to create custom wires and cables.
There is flexible wire and there is super flexible wire. Super flexible wire is usually used in the military and medical markets. When buying super flexible wire, it is important that it has a long flex life and a high flexure index level. Basically, it should be able to be stretched far and often. It should also be moisture resistant, abrasion resistant, and deformation resistant. Companies like Calmont provide super flexible wire with all the properties needed in high strength applications such as critical life support monitoring, sensor leads and continuous flexing in computer peripheral equipment. One can contact a custom cable company to find out what kind of cable is best for the required applications.
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