Custom Cable Requirements for Aerospace, Defense, And Medical Industries

Wire and cable companies have the unique privilege and responsibility of supplying materials to important applications ranging from medical fields to military defense. Common requirements of military or aerospace wire and cables include tensile strength, longevity, temperature resistance, purity of materials, conductivity, and a host of other factors. Let’s examine each of these properties that custom cables and wires must possess in order to serve the function these wires are designed to fulfill.

Tensile strength, longevity, and temperature. In the harsh, zero gravity environment of space, and the unforgiving climate conditions in parts of the Middle East, having equipment that will perform optimally despite adverse temperature, humidity, and impact damage can mean the difference between a successful mission, or the loss of human and equipment assets. In a context closer to home, a team of surgeons assisted by surgical robot machines employing high-tech robotics cables, can help a patient undergoing surgery in ways not previously possible. And it is important to the success of a surgical operation that these robotic components perform at the highest level of efficiency with regards to conductivity and strength.

Conductivity and purity of materials. This refers to the ability of custom cables to convey power and data through their medium within acceptable parameters of time taken and power transferred. For equipment to operate properly, the right amount of data or power within the allotted time required for a wide range of applications. Much of the technology employed by the medical, defense, and aerospace engineering fields run on electric power, and that power is conveyed through various lengths of wires and cables from a power source to the end of a crane’s arm or a space shuttle’s piloting console HUD display.

All these critical qualities of custom wires and cables play an integral role when operational requirements call for specified and tangible results in the context of aerospace, defense, and medical applications. And since these applications by nature have high standards of performance due to the stakes involved for each respective industry, experts in this specific field of custom cables and wires manufacturing are usually the ones who handle these requirements for NASA, government agencies, and various medical practices.

Wire Applications in Military Vehicles: H Model Cougar MRA

Applications for custom wires and cables generally fall into one of several categories, one of which being mechanical requirements for military vehicles and equipment. Military wires and cables provide electrical power, communications, and a host of other functions within a given piece of hardware.

As combat operations in Afghanistan and Iraq (Operations Enduring and Iraqi Freedom) intensified, there was a growing need for a series of vehicles designed to survive the explosive threats posed by the Improvised Explosive Devices (IEDs) as well as conventional mining and ambush tactics employed against Coalition personnel. These vehicles were collectively described as MRAP (Mine Resistant Ambush Protected) capable, and would be specifically built to defeat these threats. One such vehicle is the Cougar. Manufactured by Force Protection Inc. employing advanced flexible wire technology, the Cougar has been in production, and in service for the past seven years.

Vehicles such as the Cougar are not new designs. While new to the US military, the Cougar design can trace its origins to the Olifant Manufacturing Company of South Africa, which originally developed the multi-wheeled, "V" shaped blast hull design for use by the South African military in its operations against Angola and Namibia in the 1980s. These vehicles were designed to have good road speeds and endurance (to allow for the long distances traveled, as well as reduced maintenance requirements because of their wheeled design) and were specifically designed with advanced silicone wires and armor technologies to maximize passenger survivability against small arms ambushes and conventionally laid mines and IEDs.

The Cougar MRAP H model is a 19.4 feet long, 9 feet wide (spare tires mounted), 8.6 feet tall (not including turret splash shield.) 3-door, diesel powered, 3-ton capacity 4-wheel drive Mine Resistant Ambush Protected vehicle. The Cougar-H is The Cougar is equipped with an automatic transmission and in addition to the driver and co-driver, has seating for 4 additional passengers. Each seat is equipped with a 4-point ribbon cable shielded pur safety harness. The vehicle is equipped with driver/co-driver doors, as well as double doors for the passenger compartment, and a single vehicle accessibility hatch on the roof. The Cougar is equipped with dual A/C units (24,000/48,000 BTU/hour), is NBC overpressure and filter protected, and is equipped with a 9,000-pound capacity electrically powered winch. The unprepared fording depth is 39 inches, an approach angle of 40 degrees and a departure angle of 50 degrees. The Cougar is capable of travel both on and off road and is equipped with run-flat tire inserts. The Cougar-H is air transportable by the C-17 transport aircraft.

Requirements Information On Custom and Medical Cables

Custom cables are cables specially designed and manufactured to meet specific needs of clients. Companies that manufacture custom cables offer a whole variety of specialist services in diverse fields such as aerospace, telecommunications, radar, military, medical, industrial electronics, transportation, commercial, marine and many other fields. Custom cable manufacturers provide complete control from unique design to finished product, extremely competitive service and lead times that suit their clients. They also work with their clients to find a cost effective solution for all their clients’ custom cable needs.

High performance military wires and cables must meet the most stringent requirements for airframe defense wiring and other on-board applications. Military wire should have high temperature resistance, be small in dimension, be low weight, have low flame propagation and be mechanically tough and chemically resistant. Custom designed cables are used in radar systems, wire and special avionics cables, weapons systems cables, electronic surveillance and others. Custom military wire manufacturers develop, manufacture and market custom designed cables and cable assemblies for demanding military applications.

Aerospace cables are designed to offer optimal performance in the special conditions found in aircraft, where requirements commonly include high reliability, long lifetime, high strength, light weight and wider temperature ranges than standard telecommunications grade fiber/cable. Typical applications of aerospace cables are In-flight entertainment systems, In-flight networking systems, display systems, data transmission, communication systems, high-temperature environments and corrosive chemical environments.

Medical cables manufacturers provide medical wire for the demanding requirements of medical instrumentation. These cables provide consistent and reliable performance. The designs of medical cables utilize features that are important in health care applications. Flexibility and extended flex life, high strand counts, coolant tubes, flat cables and bonded-zip constructions, lead free insulations, coaxial composite cables, shielding and high strength conductors and shields are some of the important features provided by custom medical wire companies. Medical imaging, diagnostic instrumentation, dental x-ray machines, medical robotics, cardiac instrumentation and precision lasers are some of the fields where custom medical cables are used

Custom Cables: Quality Counts

There are plenty of jobs in the world that require some sort of cable. Because these jobs are so diverse, most hardware and home improvement stores carry all kinds of different cable. But even with this level of variety, not every cable need can be met by a local hardware store. For special jobs, it may become necessary to order flexible cables from a cable manufacturer. There are many reasons why a company might need to purchase a custom-made cable, but there aren't too many places to get cable made exactly to your specifications. That's why, when you find a good one, you've got to hold on to them.

If you need a specific type of silicone wire, then a company that makes custom cables might be able to make exactly what you need. Silicone is a great material for wire because it's heat-resistant, extremely flexible and durable, and it doesn't stick to things. If you need a special type of wire for a delicate job, then silicone is an excellent material to choose for the job. The problem is more one of finding someone who makes wire with this material than of figuring out what material you should use.

The aerospace industry is an industry that often needs custom wire and cables made. Because precision and durability are key in aerospace applications, it is of utmost importance for silicone cables to be of the highest possible quality and durability. If you skimp on cost in the aerospace industry, you're playing with people's lives just to save a few dollars. It's definitely worth the money to have custom wire made that is sure to do the job that you need done, as opposed to opting for the next-best thing or any other cheaper alternative to your first choice of material.

If you need super flexible custom cable, silicone is also an excellent choice. It bends easily and doesn't lose elasticity with movement. Some materials lose their elasticity the more you move them around, but not so with silicone. There are all different kinds of wire out in the world, and not all of them are cheap. But, in some cases, it's not about how much something costs. It's about how effective and durable that product is because a high-quality could make a life-saving difference in practice. And it's worth the money to keep people safe as they push the boundaries of what mankind can accomplish. For additional information, visit http://www.calmont.com/ to learn more.

Cables – Numerous Options And Applications

As technology continues to drive the world, an often overlooked aspect of most systems and networks lies in the lowly cable. Whether you are wiring your home during new construction, handling the cable needs of a huge commercial complex, or using cables temporarily for a major event indoors or outside, you'll find yourself facing a need for cable. While most people are unaware of it, there are many different types of cables and wires that exist. From environmentally friendly cables to high grade military wire, whatever your cable needs may be you have more options at hand than you might suspect.

Green cables are becoming much more popular as concerns about the environment continue to grow. Many homes under construction now utilize these cables to wire networks, home theater systems, gaming centers, and computers for a number of reasons. First, they are made without the use of PVC, lead, halogen, and other harmful chemicals and materials. During a fire these chemicals will give off a thick black smoke filled with cancer causing agents. They're much less toxic and even have less of a negative impact if they find their way into our nation's landfills. These cables are becoming more available than ever and are easy to find.

Military cable is just what it sounds like – cables used predominantly by the military to carry data between command centers and other installations. While they are more expensive than standard cable, these types of cables are growing in popularity in private use due to their reliability and durability. High frequency applications are commonly needed in military settings and in private ones now as well, and these cables are designed to not only handle those frequencies without signal degradation but also to stand up to the most taxing conditions. High heat, severe moisture, extreme cold, and other conditions that would destroy most cable's effectiveness have little effect on these cables.

Finally, flexible cable is another type of cable that sees plenty of use but is often not given a second glance. This cable is commonly found in most industrial settings and is designed to withstand flexing, twisting, turning, and other stresses that other cables would fall apart on. Running from a control center along the length of moving machine parts such as robotic arms and other tools, these cables can withstand the constant pressure that these applications create. From environmentally friendly to incredibly durable, no matter what type of cable you need, there is absolutely a solution out there.

Wire, Cable, And Extruded Shapes For Custom Solutions

Custom cables are cables that are specifically designed and manufactured to meet a customer’s specific applications. Each Custom Cable incorporates unique components and not only performs its electrical requirements but also works in the desired environment. Manufacturers require a full dialogue with the end customer to establish all the specific criteria needed to ensure that the custom cable meets both performance and cost requirements.

Custom Wire and Cable manufacturing companies provide Custom Cable Solutions to many of the World’s largest companies. Custom Cables are required by innovative and cutting edge companies in the medical, robotics, aerospace, military, sensors, and a host of other industries. With multiple standard insulation and cable jacket options and a wide variety of approved materials and manufacturing capabilities, Custom Cable manufacturing companies work with their customers’ teams to design, manufacture and test Custom Cables to suit their customers’ applications and budgets.

Silicone cable and medical wires provide critical support in an increasingly technological medical world. Custom Medical Wire manufacturers are committed to the highest levels of quality, performance and dependability throughout each phase of the company’s operations. From front-end design and materials sourcing to state-of-the-art manufacturing and supply chain efficiency, Custom Medical Wire and Cable manufacturers offer proven strategies that deliver competitive solutions without compromising on today’s quality in health care standards. Custom Medical Wire and Cable is used by cutting-edge medical instrumentation companies, including those in the surgical, patient monitoring, diagnostic imaging, cardiac, dialysis, implant devices, handheld instruments, lasers, oximetry and other fields.

There is flexible wire and there is super flexible wire. Super flexible wire is usually used in the medical and military markets. A long flex life and a high flexure index level are important characteristics of super flexible wire. Basically, it should be possible to fetch it far and often. It should also be moisture resistant, abrasion resistant and deformation resistant. Custom Wire and Cable companies provide super flexible wire with all the properties needed in high strength applications such as bio-medical instrumentation, missiles, recorders and servers, sensor leads and continuous flexing in computer peripheral equipment.

Custom Cable Manufacturing 101

Although a person is technically oriented, it doesn’t mean he can’t make environmentally -sound choices. One way to go green is to use green cable in one’s home theater, gaming devices and PCs. Green cables aren’t made of nasty, harmful toxins. Instead, they will keep hazardous substances out of one’s home, and once disposed off, will not seep these hazardous materials into landfills. When the functionality of these green cables is over, there will not be any necessity to re-cycle them or dispose them off for other articles. And better yet, finding green cabling that is environment friendly doesn’t mean having to sacrifice on quality and performance. Green cables are manufactured without the use of harmful materials such as PVC, Phthalates, lead or halogen. There are a whole lot of consumer electronics companies that manufacture their products from toxic-free substances. Green cables are available today so there is no reason not to make the right choice!

Custom cables are required for applications with demanding requirements such as ultra-flexibility and high voltage and high temperature tolerance. By using custom cables a much higher product quality is achieved. Anything that can’t be bought readily off the shelf, the custom cable manufacturers can deliver.

Flexible cable serves a large variety of purposes. Flexible electrical wire is often a vital component of electrical and electronic equipment. It has uses in military and industrial settings. Flexible wiring is not only a component of medical equipment, but doctors also use it to perform medical procedures. Various companies design and manufacture customized flexible cables. Military grade flexible wire must be ISO certified. Flexible wire used in aerospace industries is capable of withstanding extreme temperatures while still retaining its flexibility.

Military wire and cable are suitable for demanding military electronic applications. Military wire may be used in high frequency electronic applications where high temperatures will probably be encountered. Military wire is specially designed for the harshest of environments and has to meet the military specifications. Because it is designed for extreme conditions, military wire can be used for an array of purposes. Some applications include shielding and protective covering, airframe wire, point to point wiring, antennas, bus-bar, ground wire and for bonding moving parts. Military wire is available in numerous styles, sizes and conductors to meet the requirements intended by the consumers. For additional information, visit www.calmont.com to learn more.