Finding Wire and Cable for Industrial Applications

Whenever you're dealing with any type of complex wire and cable solution, you have to make sure that you have the best resources available. With things like conductor stranding and other special requirements, there is a lot to take into consideration before you make any kind of investment.  Fortunately, there are several custom wire manufacturers that provide solutions to different types of wire and cable applications. For example, if you need high quality wire that will meet up to the standards required in aerospace applications, you have to find a company that specializes in that product to make sure that you are getting the best, and so on.

It doesn't matter what you have in mind when you are in the market for advanced wire and cable. You really have to take into consideration the special design and characteristics that you need from wire and cable for your project.  From this, you can contact a wire and cable company and they can advise you on the best cable for your usage or if it will require a custom design.  Many people assume that they are limited to the wire and cable that is sold off the shelf because it is more affordable, but that is not the case.  In reality, you are more likely to save money if you take the time to consult with an experienced custom wire company that can make sure you can get the most for your money.

There are hundreds of different industrial applications for specialty cable and wiring including everything from flexible wire and to high temperature cable.  Regardless of how much cable you need or how much money you are willing to spend, wire and cable experts will take the time to find a solution to your problem.  Finding an experienced, professional wire and cable company will ensure that you don’t encounter any problems in the future when putting your wire into use.

Specialty cables have a variety of different purposes out in each industry. Whether you need a wire or cable for a specific type of industry or even for a specific job, it's easy for you to find what you need when you take advantage of having custom cable manufacturers to rely on. With specialty wire and cable, your business can get what it needs and get back to work faster and with less hassle than ever before. Plus, you don't have to spend fortune cables, which is great news to everyone who assumes 'custom' means expensive.

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Silicone Ribbon and Flat Cables: More Flexibility

When you think of extremely flexible wire, silicone insulated wire comes to mind because of its flexible properties. But what about using silicone in ribbon cable? Manufactures turn to silicone ribbon cables when applications require flat cables with specialized requirements or extreme flexibility. Flat cables and ribbon cables are often used when space is a factor ribbon cables can also be easily mass terminated using

an insulation displacement connector (IDC). Ribbon cables are manufactured in a variety of materials and configurations including silicone; the most common and least expensive insulation is PVC.

Space is a luxury as devices become smaller. Manufacturers are using flat and ribbon cables for more applications.

Industries include:

• Aerospace
• Automation/Robotics
• Medical
• Industrial
• Automotive
• Telecommunication

These types of applications often need insulation materials other than PVC due to special requirements such as extreme temperature, low smoke, flammability, flexibility, sterilization and chemical contact. Silicone is an excellent choice for these types of requirements. Not only is silicone wire extremely flexible, it can withstand millions of flex cycles, and has good steam and chemical resistance. Silicone ribbon cables can be extruded or bonded depending on the type of termination that is used. Extruded ribbon cables have a tighter center to center tolerance than the bonded ribbon cable. When using a bonded ribbon cable, terminating with IDC is recommended. Extruded ribbon cables normally require tooling to control shape and pitch which may add to initial cost. Bonded ribbon cables normally do not have special tooling used.

Flat cables can be manufactured in a variety of constructions which may include zip cords, ribbon cables and flat cables with an outer jacket. Custom cables can also be constructed with shielded twisted pairs, overall shield, and with tubing or lumens. Custom flat cables are also available in smaller gauges which you cannot find "off the shelf".

Silicone insulated wire and cables do have their drawback. Silicone has poor abrasion resistance, which can be a critical problem for applications where the cable comes in contact with sharp objects.  Higher abrasion resistant formulas are available for silicone. Consult your wire and cable manufacturer regarding your application to find out the options available to you.